Heavy-Duty Mobile Crushing Plant Manufacturer

Fully integrated wheeled and crawler-tracked mobile crushing plants engineered for seamless primary, secondary, and screening operations on-site. Eliminate haulage costs with maximum mobility.

500 - 800mm

Max Feed Size

50 - 500 t/h

Output Capacity

Flexible Setup

Tracked / Wheeled

Wheel-mounted mobile crushing plant with cone crusher and vibrating screen

What Is A Mobile Crushing Plant?

A mobile crushing plant is an all-in-one highly flexible stone crushing and screening station mounted on a robust wheeled trailer frame or heavy-duty crawler tracks. It integrates complex components—including a vibrating feeder, industrial rock crusher (jaw, cone, or impact type), multi-deck vibrating screen, and onboard belt conveyors—into a single mobile chassis.

A heavy-duty crawler mobile crushing plant with integrated belt conveyors in factory workshop, illustrating what a mobile crushing plant is

This mobile plant allows operators to move the crushing station directly to the quarry face or demolition site, significantly optimizing material logistics and processing efficiency.

Ideal Applications & Aggregate Processing:

  • On-Site Mining & Quarrying: Processing high-hardness rocks like granite, basalt, river gravel, and limestone directly inside the quarry pit.

  • Demolition Waste Recycling: Crushing asphalt pavements, concrete aggregates, old bricks, and urban construction debris.

  • Infrastructure Infrastructure: Temporary processing hubs for high-speed railways, highway roadbeds, dam constructions, and remote engineering sectors.

How Does a Mobile Crushing Plant Work?

Fully autonomous mechanical workflow from raw loading to final aggregate stockpiling.

01
Material Feeding
Heavy haul trucks dump massive raw boulders directly into the heavy-duty hopper. The vibrating feeder screens out smaller fines while sending large rocks to the crusher.
02
Onboard Crushing
The host crushing unit (whether it's our high-ratio Jaw or uniform Cone) quickly crushes the large feed into fractions without foundation anchoring.
03
Dynamic Screening
The crushed materials travel along an integrated belt conveyor to the onboard high-frequency vibrating screen to separate various particle sizes.
04
Output Stockpiling
Qualified aggregate sizing fractions are moved to distinct stockpiles via folding side conveyors, while oversized rocks loop back for recrushing.
A mobile crushing and screening plant operating in an open-pit quarry with belt conveyors discharging aggregates, illustrating how a mobile crushing plant works

WHY CHOOSE OUR MOBILE CRUSHING PLANT

Integrated turnkey mobility engineered to eliminate infrastructure foundation costs.

Ultra-High Mobility

Rapid on-site transition with fast site-to-site relocation.

All-in-One Integration

Combined feeding, crushing, screening, and folding conveyors.

Zero Foundation Costs

No civil infrastructure anchoring needed for instant production.

High quality wheeled mobile crushing plant rendering with red flywheel, yellow guardrails, and heavy-duty chassis on transparent background, illustrating key advantages of choosing our mobile crushing plant
Dual-Power Operation

Flexible diesel-generator engine or external grid electricity connection.

Intelligent Control Module

Centralized PLC panel for seamless automated structural operation.

Massive Cost Reductions

Direct on-site processing drastically minimizes raw haulage expenses.

Mobile Crushing Plant Models & Specifications

Review our field-proven tracked and wheeled mobile crushing and screening station model line configurations.

Model Crusher Host Type Max Feed Size (mm) Capacity (t/h) Vibrating Screen Spec Generator Power (kW) Weight (t)
ZHM-J60 PE500×750 Jaw 425 40 – 110 2-Deck / Optional 120 35
ZHM-J90 PE600×900 Jaw 500 70 – 180 2-Deck / Optional 160 48
ZHM-C200 HPM200 Cone 185 60 – 250 3-Deck Integrated 200 52
ZHM-C300 HPM300 Cone 230 95 – 430 3-Deck Integrated 260 65
ZHM-I1315 PF1315 Impact 500 130 – 250 3-Deck Integrated 280 58

EVERYTHING YOU NEED TO KNOW

Find expert answers to the most common questions about our mobile crushing plants, including equipment configuration, production capacity, transportation, installation, maintenance, and after-sales technical support.

Q1: What are the main benefits of using a mobile crushing plant?

A: The primary benefit is complete cost savings on logistics. Since the plant moves to the raw material site, you do not need to build complex permanent concrete foundations or pay for fleets of heavy haul trucks to transport uncrushed rocks.

A: Yes, absolutely. We build customized modular chassis configurations. Depending on your material hardness, you can choose to equip the mobile platform with a heavy jaw crusher for primary crushing, a hydraulic cone for hard river gravel, or an impact crusher for high-grade road base aggregates.

A: Tracked mobile plants feature crawler belts and are fully self-propelled via remote control, making them ideal for soft, steep, muddy mining terrains. Wheeled mobile plants are mounted on a trailer axle chassis and are towed to the job site using standard semi-truck tractors, optimized for fast highway road construction relocations.

A: Our mobile crushing stations are engineered with a flexible dual-power framework. They can run directly on electricity from the local utility power grid to minimize fuel operational expenses, or switch over to the onboard industrial diesel generator when working in remote mine fields.

A: Yes. Our host crushers include automatic hydraulic release safety mechanisms, and the main belt conveyors can be fitted with self-cleaning over-belt magnetic separators to extract iron debris seamlessly before it damages screening panels.

A: Because everything is pre-assembled and pre-wired on a single structural chassis, deploying the plant requires zero concrete pouring. Using our hydraulic lifting legs and folding conveyor joints, a mobile station can be fully operational within 2 to 4 hours of arrival.

A: Standard mobile trailer configurations are finalized and dispatched within 25 to 30 calendar days. Tailored combinations or specialized heavy-duty tracked variants require a build layout cycle of 40 to 45 days.

Heavy-duty track-mounted mobile crushing and screening plant with green feeder and discharge conveyor parked outside, answering FAQs on crawler mobile crusher terrain adaptability

Get Free Solution And Quote

Tell us about your project and our engineers will recommend the right equipment and provide a competitive quotation.

01
Send An Inquiry
You can send inquiry through email, WhatsApp, online form, online chat and other methods.
02
Technical Clarification
Our sales consultant will communicate with you about the technical requirements
03
Submit Solution
Our technical engineers will design scientific project solutions according to the requirements.
04
Accurate Quotation
Provide accurate quotation after technical solution is confirmed.

Need help selecting the right equipment?

Our engineering team will recommend the most suitable solution based on your material, capacity and project requirements.

ZHONG HUI

Simply Complete the Form